Reliability analytics

Stock what runs out. Flag what's dead. Before either costs you.

Carrying too few spares stops a line; carrying too many ties up cash. Maintenance IQ turns consumption history into the right reorder points.

What it does

Spares Optimization in Maintenance IQ

01

Days-of-cover from consumption

Consumption rate becomes days-of-cover, so you see how long current stock lasts.

02

Stockout-risk and overstock

Flag the parts about to run out and the ones you hold too much of.

03

Dead-stock detection

Surface parts that have not moved, so cash stops sitting on a shelf.

04

Suggested reorder points

Get reorder-point suggestions grounded in real consumption, not a guess.

FAQ

Spares Optimization questions

How does spares optimization decide reorder points?

It analyzes each part's consumption rate to compute days-of-cover and suggest reorder points, flagging stockout-risk, overstock, and dead-stock.

Can it find dead stock?

Yes. Parts that are not being consumed are flagged as dead stock, so you can stop carrying cash on the shelf.

Get started

Plan the work before the next breakdown decides for you.

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See Maintenance IQ on your plant's terms.

Tell us about your assets, standards, and goals. We will reply with a practical next step, usually within a business day.